Reliable removal
Select an action that handles the pack cleanly without disturbing good products.
Fill-level inspection ›
Inspection-to-reject integration
Automatic Reject Systems for Failed Packs UK
Automatic reject systems for failed bottles, jars, cans, cartons, pouches and trays, including tracking, confirmation and controlled reject collection.
Application-led inspection
Make sure every failed pack leaves the line.
Detection is only the first half of the quality decision. The system must track the correct pack to a reliable reject device, confirm the action where required and put the rejected product somewhere operators can control.
Typical checks
✓Encoder or sensor-based product tracking
✓Air blast, pusher, sweep, drop or lane diversion
✓Reject confirmation sensor
✓Reject-bin full and access monitoring
✓Fail-safe stop and alarm logic
✓Event totals and reason codes
How it works
A reject matched to the pack and conveyor
Pack weight, stability, line speed, spacing, conveyor width and available footprint determine the mechanism. The control architecture then links the inspection decision, tracking, actuation, confirmation and operator alarms.
Positive tracking
Keep each decision associated with the correct product until the reject position.
Fail-safe control
Define the line response to lost tracking, low air, full bins or an unconfirmed reject.
Suitable applications
Built around the product and the production line.
Final suitability and performance are confirmed against representative samples, pack formats and real line conditions.
Buyer specification
Make the reject action traceable and fail-safe.
Detection and rejection are separated by distance and time. Reliable pack tracking, confirmation sensors and clear fault logic ensure the correct failed pack is removed and an unsuccessful reject cannot pass unnoticed.
Select
Match air blast, pusher, sweep, divert, drop flap or stop-and-alert to pack stability, speed and line layout.
Track
Follow the inspection decision to the reject point through conveyor stops, gaps and changing line conditions.
Confirm
Verify removal, monitor bin condition and apply alarm or line-stop logic when the reject path is compromised.
Practical answers
Questions production teams ask.
Final performance is application-specific and is confirmed using representative packs, products and line conditions.
Ask an engineerWhich reject device is best for bottles and jars?
It depends on pack mass, stability, line speed, conveyor construction and available space. Rigid stable packs may suit a pusher or sweep, while lightweight packs may suit an air blast.
What is reject confirmation?
A downstream sensor verifies that the identified failed pack entered the reject path. If confirmation is not received, the system can alarm or stop the line according to the agreed fault strategy.
Can rejected packs be kept in a locked bin?
Yes. A guarded or locked reject collection area can be included where access control, quality procedures or regulated production require it.
Talk to Oxford Vision Systems